High Speed Pre-Fill Syringe Filling and Plugging Machine

• Customization: Available
• After-sales Service: Online Guidance
• Warranty: 5 Years
• Model NO.: PFS-1/PFS-1Pro
• Type: Piston Filling Machine
• Automatic Grade: Fully Automatic
• Material Type: Liquid
• Filling Valve Head: Single-Head
• Feed Cylinder Structure: Single-Room Feeding
• Dosing Device: Capacity Cup
• Filling Principle: Vacuum
• Packaging Container Lifting Structure: Pneumatic Lifting
• Structure: Rotary
• Packaging: Syringe
• Packaging Material: Plastic
• Applicable Syringe Specifications: 0.5,1,2.25,3,5,10ml
• Compressed Air: 0.55-0.75MPa 15L/S
• Number of Injection Needles: 1
• Filling Accuracy: 99%
• Total Power: 2 Kw
• Voltage: 380V/220V 50-60Hz
• Transport Package: Wooden Case
• Specification: L808*W758*H1760mm
• Trademark: LTPM CHINA
• Origin: Zhejiang, China
• Production Capacity: 25 Sets/Month

Product Description

Product Description

This product is specially designed by our company for the filling of prefilled syringes. It is an automatic packaging equipment for aseptic and efficient filling of syringes. The equipment runs smoothly, is easy to operate, and is equipped with intelligent detection devices. It has high automation, high work efficiency and easy maintenance. It is an ideal equipment for filling and plugging prefilled syringes.

Technical Parameters

Mode	PFS-1Pro	PFS-1
Applicable Materials	Liquid and ointment	Liquid and ointment
Applicable Syringe Specifications	0.5,1,2.25,3,5,10ML	0.5,1,2.25,3,5,10ML
Number of Filling Heads	1	1
Number of Capping Heads	1	1
Filling Accuracy	≤±1-2%	≤±1-2%
Production Capacity	420-720 p/h	600-720 p/h
Total Power	2KW	2KW
Voltage	380V/220V 50-60Hz	380V/220V 50-60Hz
Compressed Air	0.55-0.75Mpa 15L/S	0.55-0.75Mpa 15L/S
Dimensions	L808×W758×H1760mm	L808×W758×H1760mm
Equipment Weight	300KG	300KG

Features

1.This product is widely applicable to SCF (prefilled syringe) syringes from BD, BG, SCHOTT and major domestic manufacturers. Other types of syringes can also be customized.

2.The surface is made of SUS304 stainless steel, and the contact parts are made of SUS316L stainless steel and medical silicon rubber, which fully meets the requirements of GMP specifications.

3.The ceramic plunger pump realizes quantitative filling, is resistant to acid and alkali corrosion, wear-resisting and high temperature, and has high filling accuracy.

4.The conveying and sorting of the rubber plugs are realized by the vibratory feeder, which is made of SUS316L stainless steel clean plate with bright surface treatment and no clean dead corners.

5.It adopts internationally renowned electrical components and implements interference-free modular control. Synchronous actions are all controlled by servo motors. Automatic filling and stoppering are implemented, which is accurate, reliable and easy to operate.

6.The operation of the motor is controlled by the PLC programming controller. The human-computer interaction interface monitors and displays the working status of each station in real time, and automatically alarms and displays the fault location in real time, and the fault prompts.

7.A variety of filling doses and filling methods are available, and a variety of material front-end functions are optional.

8.The injection needle is used for filling with the liquid level rising to prevent splashing of liquid medicine.

9.The vacuum filling system is suitable for viscous materials to ensure that the liquid medicine fills the filling space without bubbles or faults, and improves the qualified rate of finished products.

10.The vacuum stopper system avoids particles generated by the vibration and friction of the rubber stopper, and ensures that the rubber stopper is in close contact with the liquid surface.

11.Modular design, easy to locate, easy to expand, can be used as a stand-alone machine, can also be connected to the nesting machine, rotating rod machine, labeling machine, light inspection machine and other equipment to form a production line.

12.Optional hundred-level laminar flow hood to achieve high-demand clean production.

Product Details

Loading Syringe Tube

enter the filling dial from the slide.Insert a syringe into the dial wheel and turn it to the corresponding work station.

Filling Pump

Controlled by peristaltic pump, high precision and easy cleaning.

Plugging Station

Sorting out the plugs from vibrating tray,through the loading plug tunnel,sucking the plug on the plugging station, then vacuum pressed plugging.

Output Station

Automatic output finish product.

Final Product
Company Introduction

Our Company

Zhejiang LeadTop Pharmaceutical Machinery Co.,ltd well known as LTPM China. Since year 1996, we are start manufacturing Oral Solid Dosage Pharmaceutical Machinery includes Mixing Machine, Drying Equipment, granulation line, IBC Bin and Bin Washing Machine. As year passed, LTPM China absorb advanced domestic and abroad technology, we export machinery to more than 30 countries all over the world.
LTPM China is considered one of the major Pharmaceutical Machinery Supplier and exporter in China mainland. Professional, Enthusiasm, Service and Team Work has been always our value to create for our Staff and customers. As year 2012 we position our value as "A Pharma Machinery Division, For A Better Life", creating a Win-Win Platform for our clients and staff for a better life is our vision.

Our Machinery Manufacturing Workshop

Imported CNC Machining Centre makes all parts process accurate. Own R&D team with more than 20 years engineering expereince, can customize the equipment and packaging line to your satisfaction.

Professional Business Team

Warm, professional business team, careful response to your inquiry, timely response rate of more than 93%, higher than the average level of the industry.

Our Certificates

ISO, CE

Packing & Shipping

All machine delivery with anti rust spray, film wrapping and Sea shipping affordable wooden box.

FAQ
Q: What is the warranty period for your machine?

A: 5 years free warranty.

 

Q: Are you a real factory/manufacturer?

A: Of course. Our factory is inspected by third party. We much welcome you to visit us and free to pick you up form hotel. You don't have time? We can use live video and you can visit us on line.

 

Q: Is engineer available to serve oversea?

A: Yes, we can send engineers to your factory but all the fee will be on buyers. In order to save your cost, we will send you a video of full details machine installation and assist you till the end.

 

Q: How can we make sure about the machine quality after placing the order?

A: Before delivery, we will running half hour of the machine to checking the stability and sending you the testing video until you sastisfy. We will setting all the parameters well. And also you can arrange for quality checking by yourself or by your contacts in China.
 

Q: We are afraid you won't send us the machine after we send you the money?

A: We have our business license and certificate. And it is available for us to use alibaba trade assurance service, protect your money, machine qulaity and delivery are guaranted.