Determine The Program Process1. Provide Design Information (Container, Medium Characteristics, Process, Etc.)
2. Technical Exchange
3. Determine The Blade
Type, Speed And Sealing Type According To The Process Parameters
4. Calculate The Blade Size, Power And Shaft Size Based On The Above Parameters
5. Determine The Mechanical Design Such As The Installation Method And The Structure Of The Reducer
6. Based On The Final Plan In Front Of The Design Drawing
Theoretical Formula Calculation
Twenty Years Of Professional Team Practical Experience Plus Theoretical Calculation
1.Stirring Flow Calculation;
2.Mix Evenly Time.
3.Speed Gradient.
4.Blade Linear Velocity, Blade Thrust.
5.Shear Force
6.Power, Torque, Shaft Diameter, Critical Speed.
7.Dissolved Oxygen: Gas Holdup, Gas-Liquid Mass Transfer Coefficient Kla(S-1)
CFD Simulation
The Company Has Its Own CFD Simulation Software, Which Can Complete The Working Conditions That Cannot Be Completed By The Experiment. Simulation Verification Is Carried Out According To The Demand Conditions. Provide Customers With a Large Number Of Optimized Design And Process Improvement Data
Experimental Equipment Verification
The Small And Medium-Sized Experimental Test Equipment Is Tested And Verified By The Customer's Stirring Experiment. Provide The Best Guarantee For Equipment Enlargement
Various Software Parameter Calculations
Confirm The Scheme Through The Above Multiple Calculation Verification
1. Determine The Appropriate Stirring Form And Size According To The Calculation Results Of The Medium And Stirring Purpose; 2. According To The Calculation Results Of Mixing Time, Shear Force And Blade Thrust, Determine The Rotating Speed To Achieve The Most Efficient Stirring;
3. If Dissolved Oxygen Stirring Is Required, The Blade Diameter And Rotational Speed Need To Be Checked Based On Factors Such As Gas Content, Gas-Liquid Mass Transfer Coefficient Kla(S-1), Etc.
4. According To The Determination Of The Above Conditions, The Stirring Power And Shaft Diameter Are Finally Determined, And The Reducer Is Selected.
5. Determine The Sealing Material And Structure According To The Medium, Pressure, Temperature, Speed And Other Working Conditions.
High Option
Manufacturing and Applications
Product Quality Is a Combination Of Design-Based And Finishing-Based
After Detailed Calculation Of Strength, Bending Distance, And Critical Speed, The Shaft Is Rough-Machined, And Then Annealed And Tempered To Ensure That The Stress Deformation Of The Shaft Is Minimized After Machining. Do Processing After Solid Solution Quenching And Tempering. The Hollow Shaft Is First Dynamically Balanced And Then Finished. The Final Polishing Meets The Surface Roughness Requirements. The Fully Sealed Design Between The Blade And The Shaft Of The Sanitary Agitator Is Easy To Clean, Has No Residue, And Has No Dead Angle. After The Blade Is Processed, The Dynamic Balance Reaches G6.3 Level. Together With The Shaft Mounting, a Large Dynamic Balancing Machine Is Used For The Second Time To Ensure High-Speed Operation Without Vibration.
1. The Reducer Is Equipped With a High-Efficiency Helical Gear Reducer, Which Is Highly Efficient And Energy-Saving, With Low Noise And Small Size.
2. At Low Speed, The Standard Mechanical Seal Is The Mechanical Seal Cartridge Type With Bearing And Collection Groove. These Mechanisms Are Stable, Have a Long Service Life, Are Easy To Replace And Install, And Do Not Require Professional Debugging.
3. The Shaft Material Is Preferably High-Quality Dual-Phase Steel 2205, Which Is High-Strength And Anti-Corrosion. Make Sure The Shaft Is Stable.
4. The Details Of The Sanitary Structure Are Finely Designed, And The Structure Configuration Without Dead Ends And Easy To Clean Is Fully Considered.
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