Stainless Steel Mixing Agitator Emulsifying Homogenizer Agitator Silicone Sealant Mixer

• Customization: Available
• Additional Capabilities: Milling
• After-sales Service: Engineers Available to Service Machinery Overseas, Online Support, video Technical Support
• Model NO.: RJM-Series
• Application: Liquid, Viscous Fluid, Viscous Fluid
• Application Area: Chemical, Daily Chemical, Food, Pharmaceutical, Metallurgy&Mineral
• Certification: CE, ISO, CE
• Condition: New, New
• Control System: Button Control
• Main Material: Stainless Steel
• Mixing Capacity: 50-100L
• Mixer Type: Agitator
• Working: High Speed Mixer
• Layout Type: Verticle
• Mixing Drum Shape: Drum
• Operating Type: Cycle Operating
• After-Sales Service: Online Guidance
• Warranty: 5 Years
• Stirring Type: Pneumatic/Electric
• Capacity: 50-300L
• Weight (Kg): 4.5 Kg
• Range of Spindle Speed(r.p.m): 180 - 380 r.p.m
• Material: SUS304, SUS316L
• Power (Kw): 2.2 Kw
• Max Capacity: Customized
• Transport Package: Wooden Case
• Trademark: LTPM CHINA
• Origin: Zhejiang, China
• Production Capacity: 25 Sets/Month

Product Description

Dispersing Emulsifier

Working Principle:

The Motor Drives The Rotor To Move At a High Speed Through The Transmission Shaft, And Generates Centrifugal Force To Shear The Material From The Narrow Gap Between The Rotor And The Stator At a High Speed, Forming a Strong Hydraulic Shear And Turbulent Flow, So That The Material Can Be Centrifuged And Squeezed At The Same Time. , Under The Coordination Of Comprehensive Forces Such As Grinding, Collision, Pulverization, Liquid Layer Friction, And Turbulent Flow Uniformity, It Can Be Fully Dispersed, Homogenized, Emulsified, Crushed, Refined, Mixed And Other Process Requirements.

The More Layers Of Rotating Stators In The Working Cavity, The Larger The Shear Plane, And The Smaller The Gap Between The Rotor And The Stator, The Better The Effect.

The High-Speed Movement And Fast Shearing In The Narrow Gap Can Make The Immiscible Solid Phase, Liquid Phase, Gas Phase And Other Media Uniform, Fine, Dispersed And Emulsified In An Instant. After The Reciprocating Cycle, The Original Product Can Reach a Stable High-Quality Product

The Main Factors Of The Effect Of The Emulsifier

Rotor Linear Speed (Relationship Between Rotor Diameter And Rotational Speed)

Gap Between Rotor And Stator Rotor

Stator Layers And Shear Planes
Batch Emulsifier

Features:

RJM-C Atmospheric Pressure Design, Optional Packing Device Does Not Contain Mechanical Seal;

RJM-Y Pressure Design Type, With Mechanical Seal;

Installed In The Reaction Kettle And Batching Tank Under Normal Pressure, The Processing Capacity Is 10L-10000L;
To Meet Different Production Needs, It Can Be Used With Reaction Kettle And Batching Tank, And Can Be Customized And Lengthened;
The Installation Position Has Various Installation Forms Such As Eccentric, Vertical And Inclined;

Material: 304 Or 316L (Optional);

The Tooth Shape And Quantity Of The Stator And Rotor Are Selected According To The Needs Of The Production Process.

Application:
Pharmaceutical Industry: Ointment, Ointment, Lotion, Cream And Various Vitamins, Etc.: Daily Chemical Industry: Shampoo,
Detergent, Cream/Paste, Toothpaste, Paraffin Solution, Hair Dye, Etc.;

Adhesive Industry: Rubber Solution, Polyester Sulfide, Silicone, Hot Melt Adhesive, Polyurethane, Etc. Food Industry: Food Coloring, Chocolate, Filled Food, Syrup, Condiment And Various Additives, Etc.;

 

RJM-Y Single Mechanical Seal Type

RJM-C Atmospheric Pressure Type

RJM-D Bottom Type

The Main Scope Of Application Of Different Structure Types

I Type: The Chute Is a General-Purpose Type Suitable For Mixing, Dispersing, Homogenizing And Emulsifying. The Advantage Is That The Processing Is Convenient And Economical. The Disadvantage Is That The Shearing Efficiency Is Average

II Type: The Herringbone Groove Is An Improvement On The General-Purpose Chute. Increase The Shear Plane To Improve Efficiency. Suitable For Mixing, Dispersing, Homogenizing And Emulsifying.

III Type: Opening Small Holes To Increase The Shear Surface To Improve Shear Efficiency. Suitable For Homogenization And Emulsification. It Is The One With The Highest Shearing Efficiency Among Several Opening Methods.

Dispersing Disc Type: The Tooth-Shaped Dispersing Disc Is Suitable For Mixing, Dispersing, And Solid-Liquid Dissolving. The Advantages Are That The Processing Is Convenient And Economical, And The Mixing And Dispersing Efficiency Is High. Applicable Medium Viscosity Range Is Wide.

Fast Flow Type: The Wide-Blade Rotor Increases The Stirring Flow And Pressure To Improve The Mixing Efficiency. It Is Suitable For Mixing, Dispersing And Dissolving Solid And Liquid. The Advantage Is That The Flow Rate Is Large, The Mixing Efficiency Is High, And The Dispersion Efficiency Is High, And It Is Suitable For Low And Medium Viscosity Media.

Axial Flow Type: The Propulsion Rotor Uses The Stator As The Guide Type To Increase The Flow Rate And Improve The Mixing Efficiency. Suitable For Mixing And Solid-Liquid Dissolution. Advantages Large Flow, Large Flow Rate Improves Mixing Efficiency, Suitable For Low Viscosity Media.

Online Emulsifier
Single-Stage Emulsification Pump And Multi-Pole Emulsification Pump Are High-Performance Equipment For Dry Continuous Production Or Recycling Of Fine Materials. In The Cavity Of Narrow Space, There Are 1-3 Sets Of Multi-Layer Stators And Rotors With Dual Engagement. The Rotor Is In The Motor. It Rotates At High Speed Under The Drive, And Generates Strong Axial Suction To Suck The
Material Into The Cavity. The Material Is Dispersed, Sheared And Emulsified In The Shortest Time, And The Particle Size Distribution Range Is Also Significantly Narrowed, So That Fine Long-Term Stable Products Can Be Obtained.

Designing Process

The Root Of A Good Product Comes From Design
LTPM China Calculates The Main Parameters Of Agitator And Configuration Specifications Revolutions, Stirring Flow Rate, Velocity Gradient, Shear Force, Uniform Mixing Time, Gas-Liquid Mass Transfer Coefficient Kla And Other Main Parameters Through A Large Number Of Practical And Theoretical Data For 20 Years To Ensure Stirring. To Achieve The Best Effect Of The Process, The Configuration Is Not Wasted, And Won The Praise Of Users. On The Premise Of Achieving The Effect, It Can Save Costs, Improve Energy Efficiency And Reduce Energy Consumption. The Product Takes A Number Of Agitator Patents. LTPM China Has A Variety Of Stirring Experimental Equipment. When The Experimental Conditions Of Some Media Cannot Be Achieved, It Can Provide Users With A Large Number Of Optimized Designs In Combination With CFD Fluid Mechanics Simulation Experiments.

Determine The Program Process1. Provide Design Information (Container, Medium Characteristics, Process, Etc.)
2. Technical Exchange
3. Determine The Blade
Type, Speed And Sealing Type According To The Process Parameters
4. Calculate The Blade Size, Power And Shaft Size Based On The Above Parameters
5. Determine The Mechanical Design Such As The Installation Method And The Structure Of The Reducer
6. Based On The Final Plan In Front Of The Design Drawing

 

Theoretical Formula Calculation

Twenty Years Of Professional Team Practical Experience Plus Theoretical Calculation
1.Stirring Flow Calculation;
2.Mix Evenly Time.
3.Speed Gradient.
4.Blade Linear Velocity, Blade Thrust.
5.Shear Force
6.Power, Torque, Shaft Diameter, Critical Speed.
7.Dissolved Oxygen: Gas Holdup, Gas-Liquid Mass Transfer Coefficient Kla(S-1)

CFD Simulation

The Company Has Its Own CFD Simulation Software, Which Can Complete The Working Conditions That Cannot Be Completed By The Experiment. Simulation Verification Is Carried Out According To The Demand Conditions. Provide Customers With a Large Number Of Optimized Design And Process Improvement Data

 

Experimental Equipment Verification

The Small And Medium-Sized Experimental Test Equipment Is Tested And Verified By The Customer's Stirring Experiment. Provide The Best Guarantee For Equipment Enlargement

 

 

Various Software Parameter Calculations

Confirm The Scheme Through The Above Multiple Calculation Verification

1. Determine The Appropriate Stirring Form And Size According To The Calculation Results Of The Medium And Stirring Purpose; 2. According To The Calculation Results Of Mixing Time, Shear Force And Blade Thrust, Determine The Rotating Speed To Achieve The Most Efficient Stirring;
3. If Dissolved Oxygen Stirring Is Required, The Blade Diameter And Rotational Speed Need To Be Checked Based On Factors Such As Gas Content, Gas-Liquid Mass Transfer Coefficient Kla(S-1), Etc.
4. According To The Determination Of The Above Conditions, The Stirring Power And Shaft Diameter Are Finally Determined, And The Reducer Is Selected.
5. Determine The Sealing Material And Structure According To The Medium, Pressure, Temperature, Speed And Other Working Conditions.

High Option

1. The Reducer Is Equipped With a High-Efficiency Helical Gear Reducer, Which Is Highly Efficient And Energy-Saving, With Low Noise And Small Size.

2. At Low Speed, The Standard Mechanical Seal Is The Mechanical Seal Cartridge Type With Bearing And
Collection Groove. These Mechanisms Are Stable, Have a Long Service Life, Are Easy To Replace And Install, And Do Not Require Professional Debugging.

3. The Shaft Material Is Preferably High-Quality Dual-Phase Steel 2205, Which Is High-Strength And Anti-Corrosion. Make Sure The Shaft Is Stable.

4. The Details Of The Sanitary Structure Are Finely Designed, And The Structure Configuration Without Dead Ends And Easy To Clean Is Fully Considered.

Manufacturing and Applications

Product Quality Is a Combination Of Design-Based And Finishing-Based

After Detailed Calculation Of Strength, Bending Distance, And Critical Speed, The Shaft Is Rough-Machined, And Then Annealed And Tempered To Ensure That The Stress Deformation Of The Shaft Is Minimized After Machining. Do Processing After Solid Solution Quenching And Tempering. The Hollow Shaft Is First Dynamically Balanced And Then Finished. The Final Polishing Meets The Surface Roughness Requirements. The Fully Sealed Design Between The Blade And The Shaft Of The Sanitary Agitator Is Easy To Clean, Has No Residue, And Has No Dead Angle. After The Blade Is Processed, The Dynamic Balance Reaches G6.3 Level. Together With The Shaft Mounting, a Large Dynamic Balancing Machine Is Used For The Second Time To Ensure High-Speed Operation Without Vibration.

Customer Production Site